QUALITY CONTROL IMPORTANCE AND EFFORTS ARE ALWAYS AT THE CORE OF COMPANY'S POLICY i.e. PROVIDING BEST QUALITY PRODUCTS AT THE MOST COMPETITIVE PRICE. FOR THIS VITAL ACTIVITY, ALL GOODS ARE THOROUGHLY TESTED FROM THE PRODUCTION STAGE TO THE FINAL PACKING STAGE BY A COMPLETE AND SYSTEMATIC QUALITY CONTROL SYSTEM UNDER THE SUPERVISION OF HIGHLY QUALIFIED INSPECTION TEAM. WE HAVE ARRANGEMENTS OF A MOST MODERN LABORATORY WITH COMPLETE RANGE OF YARN/FABRIC TESTING EQUIPMENT.
QUALITY INSPECTION YARN
DURING YARN INSPECTION FOLLOWING POINTS ARE TAKEN INTO ACCOUNT
A- RAW MATERIAL INSPECTION
B- YARN INSPECTION
A- RAW MATERIAL INSPECTION
FOLLOWING TESTS ON RAW COTTON ARE CONDUCTED TO CHECK QUALITY
1- TOTAL NUMBER OF BALES IN STOCKS
2- STAPLE LENGTH
3- MICRONAIRE VALUE
4- TRASH %
5- NO. OF LOTS MIXED
6- UR %
7- PRESSELY
8- FLOATING FIBRE %
9- MOISTURE
B- YARN INSPECTION
THE YARN IS INSPECTED AT THREE STAGES i.e. AT RING , AT AUTO CONE , AFTER CONDITIONING
01- ACTUAL COUNT
02- CV % OF COUNT
03- LEA STRENGTH
04- CV % OF LEA STRENGTH
05- C.L.S.P.
06- TURNS PER INCH
07- T.M.
08- HAIRINESS
09- CLASSIMATE FAULTS
10- SINGLE YARN STRENGTH
11- SINGLE YARN CV %
12- R.K.M.
13- ELONGATION
14- U %
15- USTER CV b %
16- THIN PLACES/1000 M
17- THICK PLACES/1000 M
18- NEPS/1000 M
19- CONE MOISTURE
20- CONE TIE
21- BLOW ROOM WASTE %
22- CARD WASTE %
23- COMBERNOIL %
WE DO NOT FOLLOW USTER STANDARDS. WE SET THE STANDARDS AS PER BUYER’S REQUIREMENT. AT THE TIME OF CONTRACT QUALITY REQUIREMENTS ARE DISCUSSED WITH BUYER TO SET STANDARDS.
PACKING SECTION IS ALSO INSPECTED AND FOLLOWING TESTS ARE CONDUCTED
01- GROSS WEIGHT PER CARTON/PALLET WEIGHT
02- TARE WEIGHT
03- NET WEIGHT PER CARTON/PALLET
IN CASE OF KNITTING YARN , 96 BABY CONES ARE TAKEN OUT OF PRODUCTION. KNITTED FABRIC IS PRODUCED BY THESE CONES. HALF OF THE FABRIC IS DYED AND BALANCE HALF IS BLEACHED. DYED FABRIC IS USED TO CHECK DYEABILITY AND BLEACHED FABRIC IS INSPECTED TO CHECK CONTAMINATION. FOR THE YARN PRODUCED WITH PAKISTAN COTTON WE APPROVE 50 POINTS/18 KG ROLL/50 YARDS.
QUALITY CONTROL WOVEN FABRIC
WOVEN FABRIC IS INSPECTED UNDER 4 POINTS AMERICAN STANDARDS. FOLLOWING FAULTS ARE TAKEN INTO ACCOUNT TO GIVE PENALTY POINTS
01- SIZING STAIN
02- SIZE FAULT
03- INCREASED DENSITY
04- STARTING MARK
05- REAPING MARK
06- MISS PICK
07- DOUBLE PICK
08- CRACK
09- SELVEDGE DEFECT
10- OIL SPOT
11- OILY WEFT
12- FLOAT
13- HOLE
14- LOOSE END
15- HANGING THREAD
16- COUNT VARIATION
17- YARN SHADE
18- THIN/THICK YARN
19- SHORT END
20- SINGLE/DOUBLE END
21- MIS DRAWING
22- COURSE PICK
23- COURSE END
24- BLACK WARP
25- BLACK WEFT
26- MENDING FAULT
27- COCKLED YARN
28- TIGHT WEFT
29- SLUB
30- JUTE CONTAMINATION
31- HAIR CONTAMINATION
32- COLOUR FIBRE
33- FLUFF
BOTH WARP & WEFT YARNS ARE TESTED.
COLOUR SHADE IS TESTED USING DL 84, UV, CWF , D 65, INCA AS PER BUYER’S REQUIRMENT
MANY OTHER TESTS LIKE BREAKING FORCE WARP & WEFT , TEAR PROPAGATION WARP & WEFT,PILLING , WASHING SHRINKAGE , FASTNESS TO LIGHT , WASHFASTNESS , FASTNESS TO PERSIRATION , ABRASION RESISTANCE…ETC. ARE CONDUCTED AS PER BUYER’S REQUIRMENT.
QUALITY INSPECTION GARMENTS
-
IN CASE OF KNITTED GARMENTS WE START INSPECTION FROM YARN. ONCE THE YARN IS IN HOUSE SAMPLES ARE DRAWN AND TESTS ARE CONDUCTED.
-
THE KNITTED FABRIC IS INSPECTED AT GREY & FINISHED STAGES.
-
AFTERWARDS WE INSPECT EACH PROCESS i.e. CUTTING , SEWING , FINISHING & PACKING.
-
IN CASE OF WOVEN GARMENTS WE START WITH INSPECTION OF FINSIHED FABRIC AND OTHER STEPS ARE SAME AS KNITTED GARMENTS.
-
WE DO NOT FOLLOW ANY SPECIFIED STANDARDS. QUALITY STANDARDS ARE DISCUSSED WITH THE BUYER AT THE TIME OF CONTRACT. THE STANDARDS VARY FROM BUYER TO BUYER.
AFTER GOING THROUGH IN LINE INSPECTION FOLLOWING FAULTS ARE INSPECTED AGAIN AFTER PACKING
01- SKIP STITCH
02- BROKEN STITCH
03- LOOSE STITCH
04- STAINS
05- MAJOR DAMAGES
06- P.U. LABELS
07- PRESSING QUALITY
08- SHADE VARIATION
09- WASHING CREASE/VARIATION
10- PACKING STANDARD
11- PACKING RATIO
12- ACCESSORIES
13- FINAL MEASURMENTS
14- SHIPPING MARKS
15- CARTON QUALITY